SCOPE OF COMMITMENTS
 
   
Type of Casting

Investment Castings
( Lost wax process )
Pressure Die Castings & Gravity Die Casting
Sand Casting &
Centrifugal Casting
Production Capacity

500 Metric ton per annum.
(Shortly Expanding)
300 Metric ton per annum.
(Expansion Possible)
2500 Metric ton per annum.
(Shortly Expanding)
Capability
1. Quick development of Moulds & Toolings / prototype to full scale production run.
2. Precision CNC machining and supply of finished components. 
Job handling capacity
( Single Piece
)


Few grams to 25 kgs. in steel.
Few grams to 10 kgs. in
aluminum alloys.
 
Few grams to 3kgs.
(Pressure Die Casting)
 
10 grams to 100 kgs.
(Gravity Die Casting)

500 grams to 5 metric tons.


Dimensional Accuracy      
Normal



 
Premium
Within 0.20 mm for 25 mm
&
0.12 mm  for each additional 25 mm thereafter.

Within 0.15 mm for 25 mm
&
0.08 mm for each additional 25 mm thereafter
(In Selective Dimensions)

Within 0.08 mm
(Pressure Die Casting)
 
Within 0.25 mm
(Gravity Die Casting)

Within 1.00 mm.


Min. Wall thickness
  • 1.5 mm for aluminum  bronze.
  • 1.52 mm for high alloy &  stainless steel.
  • 2.25 mm for low alloy &
    carbon steel.
0.50 mm
(Pressure Die Casting)
 
3.50 mm
(Gravity Die Casting)
 
Surface Roughness
  • 3 to 6 microns ra.
  • Possible improvement  upto 1.60 microns ra.
Excellent surface finish Improved surface finish as required
Alloy selection
  • Plain carbon steels.
  • Low alloy steels.
  • Tool steels.
  • Ductile & Gray Irons.
  • 300 series stainless steels.
  • 400 series stainless steels.
  • Nickel based super alloys.
  • Cobalt based super alloys.
  • Copper based alloys.
  • Aluminum based alloys.
  • Aluminum alloys.
  • Magnesium alloys.
  • Zinc alloys.
  • Lead & Tin alloys.
  • Copper alloys.
  • Brass alloys. 
  • Gray Irons.
  • Low alloy iron.
  • Heat-Resisteance iron.
  • Abrasion-Resistance iron.
  • Corrosion-Resistance iron.
  • Spheroidal Graphite iron.
  • Low & High alloy steels.
  • Manganese steels.
  • All grades of stainless steel.
Pouring capacity 150 kgs. steel / hour 100 kgs. Aluminum / hour
(Resistance Heating Furnace)
1.5 Metric ton iron / hour (Induction Furnace) (Coupla & Rotary Furnace)
Inspection & Testing
In-house testing facility is available.   

Non Destructive Tests (NDT) : Radiography Test (RT), Ultrasonic Test (UT), Magnetic Particle Test (MPT), Material Composition Test (SPECTRO), Co-Ordinating Measuring Machine (CMM), etc,

Physical / Mechanical Test : Tensile Test, Elongation Test, Impact Test, Hardness Test, Torque Test, etc. 
 
Third party inspectionThird party inspection of consignments by Lloyds, SGS, TUV, etc.is available on request.